Industrial Automation And Control Systems Market By Component (Industrial Robots, Machine Vision, Control Valves, Sensors, Industrial 3D Printing, Switches & Relays, Cables & Connectors, Others), By Control System (Distributed Control System (DCS), Supervisory Control and Data Acquisition (SCADA), Programmable Logic Controller (PLC), Manufacturing Execution System (MES), Product Lifecycle Management (PLM), Human Machine Interface (HMI), Industrial Internet of Things (IIoT), Others), By End-user (Automotive, Electronics & Semiconductors, Food & Beverage, Pharmaceuticals, Oil & Gas, Chemicals, Aerospace & Defense, Energy & Utilities), Global Market Size, Segmental analysis, Regional Overview, Company share analysis, Leading Company Profiles and Market Forecast, 2025 – 2035

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Industry Outlook

The Industrial Automation and Control Systems Market accounted for USD 206.82 Billion in 2024 and USD 229.40 Billion in 2025 and is expected to reach USD 646.70 Billion by 2035, growing at a CAGR of around 10.92% between 2025 and 2035. The Industrial Automation and Control Systems Market includes the systems and solutions that manage, control, and handle industrial operations in several industries. These tools include PLCs, DCS, HMI, and industrial robots, which automate manufacturing processes, increase precision, cut down on errors, and raise productivity. With these systems, people need to do less, and decisions can be made immediately. Thanks to automation, products are always of high quality, production speeds up, and it is much safer.

Trends toward smart manufacturing, digital transformation, and R4.0 are the main reasons the market is growing. It supports efficient use of energy by making predictions and handling maintenance. Manufacturing companies rely on these solutions to achieve better results, avoid long breaks, and follow the strict guidelines in their industry. Thanks to developments in IoT, AI, and machine learning, the manufacturing industry is turning into smarter and more adaptable systems.

Industry Experts Opinion

“The organizers deserve praise for highlighting impactful themes such as automation and inventory management, which are highly relevant in today's landscape, providing a platform for customers and suppliers to connect. Being part of the panel discussion was both engaging and insightful.”

• Mr. Ravindra Gugale, Senior GM (Central Purchase), Tata AutoComp Systems

Report Scope:

Market Dynamics

Increasing adoption of Industry 4.0 technologies is driving demand for advanced automation systems.

Advanced automation systems are becoming more common because of Industry 4.0, helping the Industrial Automation and Control Systems Market grow. Because of cyber-physical systems, IoT, AI, and big data, factories are starting to think for themselves and make decisions quickly. The U.S. Department of Energy says these advancements make work safer, higher quality, and more productive since they predict errors and failures. The U.S., China, and India are promoting the use of automation through their programs such as “Made in China 2025” and “Digital India.”

When industries switch to digital technology, they need smart control systems that increase the speed and safety of global manufacturing and make it more environmentally friendly. What’s more, automation allows companies to fulfill increasing requests for personal services and time-sensitive production. When robotics and machine learning are brought together, they improve how manufacturing operations are managed and reduce the use of energy, keeping the process green. This is resulting in the fast growth of the industry in various countries worldwide.

The need for improved operational efficiency and reduced production costs encourages automation investments.

Reducing production costs and striving for increased efficiencies are vital reasons for growth in the Industrial Automation and Control Systems Market. Automation allows manufacturers to operate efficiently, increase their output, reduce errors, and cut down on the cost of labor. The Department of Energy points out that monitoring machines in real time helps avoid wasting resources and halts their operations. Indian manufacturers are spending a lot on technology, with 35% of their budget going to modernization, which is well past the global average.

Governments are also supporting the use of automation; the U.S. Advanced Manufacturing Partnership boosts innovation for better operations, and lean manufacturing with automation helps Germany and Japan trim expenses and achieve good results. When production is automated, the process is speedier and the results are uniform, which helps small and medium enterprises respond to shifting market needs and profit more. More and more, businesses around the globe are seeing automation as a long-lasting investment that helps the global market grow.

High initial capital investment and maintenance costs limit adoption by small and medium enterprises.

The major block in the Industrial Automation and Control Systems Market is the complexity and expensive nature of adopting these systems, especially for SMEs. Since it is expensive to purchase robots, PLCs, sensors, and need integration services, many SMEs encounter problems covering these expenses, especially when getting loans is also hard, as reported by the U.S. Small Business Administration.

After paying the initial setup, SMEs have continuous costs for maintenance, update fees, and adjusting the system. Managing and repairing automation equipment needs qualified experts, though there are not enough trained workers in less developed places, the U.S. Department of Labor observes. Since SMEs deal with housekeeping difficulties, they cannot put advanced automation to good use, which lowers the market growth rate in this sector.

Expansion in emerging economies like Asia-Pacific offers large growth potential for automation solutions.

There are significant growth chances for the Industrial Automation and Control Systems Market because of the increased use of industrial automation in emerging economies in the Asia Pacific. The fast industrial and urban growth in China, India, and Southeast Asia, along with more industrial work, is behind the high demand for automation. In these areas, the government is promoting smart manufacturing by setting up helpful policies and building needed infrastructure. Based on the numbers provided by the Ministry of Commerce & Industry, 17% of India’s GDP comes from manufacturing, and this sector provides jobs for over 27.3 million workers.

Programs and policies implemented by the government are designed to get manufacturing’s share of the economy up to 25% by the year 2025. Introducing these measures helps firms become more productive, spend less money, and create better products, which explains why automation is appealing to local companies. Moreover, when labor is more accessible and money is spent on digital improvements, it helps automation grow. For this reason, Asia-Pacific economies are now key players, leading to much faster growth and the use of industrial control and automation systems all over the world.

Integration of AI, machine learning, and IoT enables smarter and more efficient factory automation.

The use of industrial automation is spreading in Asia-Pacific countries, which opens up a big chance for the Industrial Automation and Control Systems Market. Strong demand for automation solutions is being caused by fast industrialization, urbanization, and increasing manufacturing in China, India, and Southeast Asia. Officials in these areas are taking steps to encourage smart manufacturing by creating helpful rules and building necessary infrastructure. The Ministry of Commerce & Industry states that India’s manufacturing sector contributes 17% to the country’s GDP and employs more than 27.3 million people. With different policies and programs, the government of India aims to make manufacturing account for 25% of the country’s economy by 2025.

This results in better efficiency, less spending, and better products, which encourages business owners to try out automation. Also, because both labor and digital infrastructure can be had at reasonable costs, the use of automation technologies is on the rise. That is why emerging markets across Asia-Pacific are playing a key role by quickly and widely using industrial control and automation systems everywhere.

Segment Analysis

Based on Component, the Industrial Automation and Control Systems Market is segmented into Industrial Robots, Machine Vision, Control Valves, Sensors, Industrial 3D Printing, Switches & Relays, Cables & Connectors, and Others. Industrial Robots lead the Industrial Automation and Control Systems Market because they are chosen for manufacturing assembly, welding, handling objects, and packaging.

Because they raise productivity, decrease the chance of error, and handle the same tasks with great accuracy, they are very useful in automotive, electronics, and metal fabrication. Increased efforts in safety at work and increasing labour costs are also causing a faster increase in the use of robotic automation in developed countries. Collaborative robots (cobots) that cooperate smoothly with humans are being adopted more, especially in small and medium companies, which is helping the segment lead the market.

Based on Control System, the Industrial Automation and Control Systems Market is segmented into Distributed Control System (DCS), Supervisory Control and Data Acquisition (SCADA), Programmable Logic Controller (PLC), Manufacturing Execution System (MES), Product Lifecycle Management (PLM), Human Machine Interface (HMI), Industrial Internet of Things (IIoT), and Others. Programmable Logic Controllers (PLCs) represent the largest part of this market since they play a vital role in controlling factories and machines.

The benefits of PLCs are real-time monitoring, a high level of reliability, and flexibility, so they are a necessity in automated manufacturing. Supervisory control and data acquisition are applied widely in oil & gas, water treatment, chemicals, and food & beverage processes to manage daily activities, improve safe operations, and enhance how things are done. PLCs have stayed important in industry settings because they work with SCADA and IoT platforms.

Regional Analysis

Strong growth in the North American Industrial Automation and Control Systems Market is being led by an increase in the use of advanced technologies like IoT, AI, and robotics across various manufacturing sectors. Since finding workers is becoming harder, companies are spending more on automation to keep their productivity levels constant. The main goal for manufacturers currently is to boost efficiency in production, cut down on downtime, and make operations smarter by using automation tools.

The increase in important industrial areas, sophisticated technology centers, and major automation companies is helpful for the industry’s expansion. Government rules that make safety and the environment strict, as well as the high prices of labor, have increased industry use of automation. Supportive actions led by the government for Industry 4.0 and smart manufacturing are very significant. North America still stands out in the industry due to its advanced setup and strong innovations.

The Asia Pacific Industrial Automation and Control Systems Market is experiencing rapid growth due to accelerated industrialization, urbanization, and increasing demand for manufacturing efficiency in emerging economies such as China, India, Japan, and Southeast Asian countries. They are led by budgeting larger sums of money for automation tools to increase efficiency, lower work costs, and ensure the quality of their goods for worldwide competition.

Policies created by the government help this area by supporting digital transformation, smart factories, and new infrastructure. Because workers’ wages have been going down and companies now pay more attention to safety and the level of quality, many manufacturers are using modern automation. The rise in automotive, electronics, pharmaceutical, and consumer goods manufacturing sectors is boosting the use of factory automation systems. In general, the Asia Pacific region offers much potential and is rapidly turning into a major market for industrial control and automation technologies.

Competitive Landscape

Leading players in the Industrial Automation and Control Systems Market are large global businesses that have a wide range of automation solutions to serve many industries such as automotive, food & beverage, energy, and pharmaceuticals. A number of companies stand out, particularly Siemens AG, ABB Ltd., and Rockwell Automation Inc., due to their powerful innovation and the use of AI, IoT, and digital twin technologies in their automation platforms. Both companies are recognized for designing and selling energy-saving automation and smart manufacturing equipment. Mitsubishi Electric, Emerson Electric Co., and Yokogawa Electric Corporation play an important role in process automation and industrial control systems.

The focus for Omron Corporation, Keyence Corporation, and Fanuc Corporation lies greatly in robotics and sensor technology. At the same time, General Electric, Bosch Rexroth AG, Hitachi Ltd. and Toshiba Corporation are investing in automation for both discrete and process industries. The players in this industry rely on their originality, broad applicability, connection options, and ability to serve around the globe, and major investments in research, mergers, and digital change help decide how the market will look moving forward.

Industrial Automation And Control Systems Market, Company Shares Analysis, 2024

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Recent Developments:

• In January 2025, Emerson Electric Co. (US) launched the “AVENTICS DS1” sensor, which monitors dew point, temperature, humidity, and gas quality in real time, helping prevent moisture-related damage in pneumatic systems. It improves air quality, extends equipment life, and reduces maintenance costs across industries.

Report Coverage:

By Component

• Industrial Robots
• Machine Vision
• Control Valves
• Sensors
• Industrial 3D Printing
• Switches & Relays
• Cables & Connectors
• Others

By Control System

• Distributed Control System (DCS)
• Supervisory Control and Data Acquisition (SCADA)
• Programmable Logic Controller (PLC)
• Manufacturing Execution System (MES)
• Product Lifecycle Management (PLM)
• Human Machine Interface (HMI)
• Industrial Internet of Things (IIoT)
• Others

By End-user

• Automotive
• Electronics & Semiconductors
• Food & Beverage
• Pharmaceuticals
• Oil & Gas
• Chemicals
• Aerospace & Defense
• Energy & Utilities

By Region

North America

• U.S.
• Canada

Europe

• U.K.
• France
• Germany
• Italy
• Spain
• Rest of Europe

Asia Pacific

• China
• Japan
• India
• Australia
• South Korea
• Singapore
• Rest of Asia Pacific

Latin America

• Brazil
• Argentina
• Mexico
• Rest of Latin America

Middle East & Africa

• GCC Countries
• South Africa
• Rest of the Middle East & Africa

List of Companies:

• Siemens AG
• ABB Ltd.
• Rockwell Automation Inc.
• Schneider Electric SE
• Honeywell International Inc.
• Mitsubishi Electric Corporation
• Emerson Electric Co.
• Yokogawa Electric Corporation
• Omron Corporation
• General Electric Company
• Bosch Rexroth AG
• Hitachi Ltd.
• Fanuc Corporation
• Keyence Corporation
• Toshiba Corporation

Frequently Asked Questions (FAQs)